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Replacing a faulty exhaust manifold is one of the most effective ways to address engine noise, poor throttle response, and exhaust leaks on a Dodge Journey. You want a unit that fits the factory mounting points, resists cracking from heat cycles, and maintains proper exhaust flow to avoid downstream issues. This guide highlights the top shortlisted exhaust manifolds for the Dodge Journey and explains the key attributes we evaluated, including fitment accuracy and long-term durability. Read on to see which options met our criteria and why those factors matter for everyday driving and engine longevity.
Looking for other parts? See all Dodge Journey parts & accessories.
Top Picks at a Glance
| Best Reviewed A top-rated pick with lots of positive feedback | Dorman Exhaust Manifold Gasket and Hardware Kit (57073) |  |
| Best Quality Built to a higher standard if you want something more solid | Dorman 674-905 Passenger Side Exhaust Manifold Kit with Gaskets and Hardware |  |
| Best Budget The cheapest option that still gets the job done reliably | FILTERUP Exhaust Manifold Gasket Kit with Studs, Bolts and Nuts (Left & Right) |  |
| Most Sold A high-volume bestseller chosen again and again | Dorman Exhaust Manifold Kit 674-910 with Gaskets and Hardware |  |
| Best Overall The best all-around choice for most situations | Fitede 5.7L HEMI Exhaust Manifold Gasket Kit with Studs, Nuts and Bolts (Left + Right) |  |
1. Dorman Exhaust Manifold Gasket and Hardware Kit (57073)
| Fits engine | 5.7L HEMI V8 |
|---|---|
| Applications | Selected Chrysler, Dodge, Jeep and Ram vehicles (left side) |
This Dorman kit bundles the left-side exhaust manifold gasket and the matching mounting hardware needed to repair leaks caused by rust, corrosion, or thermal fatigue on 5.7L HEMI engines. It is intended as a one-stop repair for owners who want to restore the factory-style seal and secure the manifold-to-catalytic-converter and exhaust-pipe joints without sourcing individual parts. Typical use is replacing the failed manifold gasket and worn studs or bolts during a repair; installers report the gaskets fit precisely and the hardware works as a direct functional replacement. The practical benefits are time savings and convenience because the kit includes the common fasteners and gaskets used on the left side of affected HEMI engines so you do not need multiple orders. Limitations to note are that some fastener lengths and clip styles differ from factory originals, which can require additional fittings or welding if factory studs are broken, and the kit covers only the left-side manifold hardware so a separate kit or parts are needed for the other side.
Best for: Reliability-focused DIYers or independent repair shops who prioritize restoring factory-like sealing with a ready-made kit to avoid parts hunting and reduce repair time.
Less Ideal for: Drivers who want a complete dual-side repair in a single purchase or those unwilling to remove broken studs without professional tools and welding support.
- Includes both gasket and mounting hardware for a left-side 5.7L HEMI manifold repair
- Saves time by providing commonly needed replacement components in one kit
- Engineered to match the function of factory components for specified Chrysler, Dodge, Jeep and Ram applications
- Contains only left-side components so the right side requires a separate purchase
- Some fasteners differ from factory clips or lengths which may need extra hardware or modification
Verdict A convenient left-side gasket and hardware kit that restores factory-style sealing for 5.7L HEMI exhaust leaks but you may need extra parts or service for a full dual-side repair.
2. Dorman 674-905 Passenger Side Exhaust Manifold Kit with Gaskets and Hardware
| Installation Type | Bolt-On |
|---|---|
| Automotive Fit Type | Universal Fit |
| Manufacturer | Dorman Products |
| Exterior | Machined |
This Dorman passenger-side exhaust manifold kit replaces a factory manifold on compatible Dodge vehicles and arrives with the gaskets and downpipe hardware needed to complete the repair. It is machined for a close fit and is marketed as reverse-engineered from factory parts to match original function. Typical use is direct replacement during repair of leaking, warped, or broken manifolds on affected Dodge models; installers will appreciate that the box includes the downpipe bolts and heat shield studs in many cases, reducing parts hunting. In real-world fitment reports users note good sealing and a heavier, robust construction that resists warping. Limitations to keep in mind are occasional need for different head bolts, and rare fitment adjustments or minor grinding to align the pipe connection or bolt holes on some engines. If you expect a strictly plug-and-play swap on every vehicle, plan for a quick hardware check and have replacement head bolts on hand.
Best for: Performance-oriented buyers who prioritize restoring engine breathing and eliminating exhaust leaks to recover smooth Hemi performance and who value a robust aftermarket replacement over sourcing multiple parts.
Less Ideal for: Buyers seeking an absolutely guaranteed bolt‑in experience without checking hardware should consider a dealership replacement or verify all required head bolts before starting the job.
- Supplies necessary gaskets and downpipe hardware for a more complete single-order repair
- Machined finish and heavier construction reduce likelihood of early warping compared with some aging factory manifolds
- Reverse-engineered to match factory fit and function for compatible vehicles
- Multiple user reports of resolving common Hemi ticking and exhaust leaks
- Does not always include manifold-to-head mounting bolts so additional fasteners may be required
- Some units require minor modification or light grinding for perfect pipe or bolt-hole alignment
Verdict A durable, performance-focused aftermarket passenger-side manifold that fixes leaks and Hemi ticking but check for missing head bolts and be prepared for occasional minor fitment tweaks.
3. FILTERUP Exhaust Manifold Gasket Kit with Studs, Bolts and Nuts (Left & Right)
| Brand | FILTERUP |
|---|---|
| Item model number | MS97083 |
| Manufacturer Part Number | MS19832 |
| Compatible engines/vehicles | V8 vehicles listed in product description |
This FILTERUP kit bundles left and right exhaust manifold gaskets with studs, bolts and nuts so you get all the fasteners needed for a single repair. It is designed as a direct replacement set and is typically used when an exhaust manifold leak or gasket failure causes ticking, exhaust smell, or reduced engine efficiency. The kit emphasizes full coverage by including studs and mounting hardware, which saves a trip to the parts store and simplifies installation for a DIYer or technician. Several listings and customer reports indicate generally good fit and OEM-style sealing, though a number of buyers warned that a few bolt lengths are shorter than factory and may require replacement studs for some applications. Material and quality claims say the parts meet factory-spec standards and are tested, but variability in fastener length and occasional thin gasket material mean careful verification of fit and hardware before installation. For a budget-focused repair on a Journey this offers a low-cost, mostly complete solution with a small risk of needing to source a few longer bolts.
Best for: Budget-conscious DIY owners seeking an inexpensive, mostly complete repair kit for an exhaust manifold gasket job on a Dodge Journey and who prefer minimizing trips to parts stores.
Less Ideal for: Owners who want guaranteed exact-fit factory hardware without any modification or those doing high-mileage or performance rebuilds where upgraded fasteners and thicker gaskets are preferred.
- Complete kit includes gaskets plus studs, bolts and nuts for both left and right sides
- Marketed as factory-quality replacement and tested before shipment
- Saves time by supplying most required hardware for a single manifold replacement
- Some included bolts and studs have been reported shorter than factory length and may need replacement
- Gasket thickness appears thinner than some OEM parts which may affect long-term sealing for heavily used engines
Verdict A cost-effective, mostly complete gasket-and-hardware kit for a budget repair on a Dodge Journey, but double-check bolt lengths and gasket thickness before installation.
4. Dorman Exhaust Manifold Kit 674-910 with Gaskets and Hardware
| Model | 674-910 |
|---|---|
| Manufacturer Part Number | 674-910 |
| OEM Part Number | 101462; 5135788AC |
| Exterior | Machined |
This Dorman exhaust manifold kit replaces the factory manifold and ships with all gaskets and mounting hardware needed for a one-order repair. It is engineered to match the fit and function of the original manifold and is typically used when the stock part is cracked, warped, or leaking. The kit’s machined finish and included downpipe hardware simplify installation and reduce the chance of missing parts during a repair. Practical benefits include a full parts package for a single repair session and a design reverse-engineered to align with factory attachment points. Limitations to consider are that it is a one-piece manifold which can be harder to install in tight engine bays and some users have reported smaller turbo flange openings compared with the original that could affect flow on heavily modified engines. Compatibility should be confirmed for Dodge Journey vehicles before purchase because fitment listings are specific to certain model years and trims.
Best for: Risk-averse mainstream buyers who prioritize a straightforward, factory-style repair and want a single-purchase solution that minimizes follow-up parts trips.
Less Ideal for: Drivers planning high-performance upgrades or extensive turbo modifications should consider specialized performance manifolds designed for increased flow and serviceability.
- Complete kit includes gaskets and downpipe hardware for a single-order repair
- Machined finish and factory-aligned design simplify fitment and sealing
- Made as a direct replacement to restore exhaust integrity without needing multiple parts orders
- One-piece construction can be more difficult to position in confined engine bays
- Reports of a smaller turbo-to-manifold flange that may restrict flow on modified engines
Verdict A convenient, factory-aligned replacement kit that simplifies exhaust repairs for buyers who want a complete, risk-averse fix.
5. Fitede 5.7L HEMI Exhaust Manifold Gasket Kit with Studs, Nuts and Bolts (Left + Right)
| Engine fitment | 5.7L HEMI |
|---|---|
| Includes | 2 gaskets, 10 studs, 10 nuts, 8 bolts |
| Compatible vehicles | Dodge models with 5.7L HEMI listed by manufacturer |
| Manufacturer | Fitede |
This Fitede kit supplies both left and right exhaust manifold gaskets plus studs, nuts and bolts to replace worn or leaking manifold hardware on 5.7L HEMI engines. It is intended for a full manifold gasket job and is typically used when you have exhaust leaks, broken studs, or when removing the manifolds for other repairs. The listing notes factory-quality testing and includes the fasteners needed to reinstall the manifolds so you do not have to source separate hardware. Buyers will appreciate that the kit replaces multiple part numbers and includes enough studs and nuts for a two-side repair. Limitations are that it is an aftermarket kit so fit and finish can vary compared with factory parts and you should verify the part number and manifold flange condition before installation; warped manifolds or damaged studs will require additional repairs. The kit does not include installation instructions or anti-seize, so expect to supply basic shop supplies and follow torque and thread-prep best practices.
Best for: Balanced owners who want a single kit to complete a two-side exhaust manifold gasket job and prefer a ready-made hardware set to avoid sourcing fasteners separately.
Less Ideal for: If you need guaranteed factory-sourced parts or are repairing a warped manifold that requires machining, consider a professional repair or an OEM replacement instead.
- Complete kit includes both left and right gaskets plus studs, nuts and bolts for a full repair.
- Listed as tested to meet or exceed factory quality standards and 100% tested before leaving the factory.
- Replaces many OEM part numbers, simplifying verification against the vehicle part.
- Multiple user reports of good fit and reliable sealing on 5.7 HEMI installations.
- Aftermarket fit and finish may vary from factory parts so check flange flatness before installation.
- Does not include installation consumables like anti-seize or detailed instructions.
- Compatibility must be confirmed against the vehicle part number prior to purchase.
Verdict A complete, ready-to-install aftermarket gasket and hardware kit for 5.7L HEMI manifold repairs that simplifies a two-side replacement while requiring basic prep and fit verification.
Choosing the Right Dodge Journey Exhaust Manifold: Key Factors to Consider
Fitment and Direct Replacement Compatibility
Exact fitment is crucial because the manifold must align with the cylinder head ports and existing mounting hardware. If bolt holes, studs, or flange geometry differ, you may need additional adapters, which complicates installation and can introduce leak points.
Choosing a direct-replacement manifold that matches the Dodge Journey mounting pattern reduces installation time and the need for machine work. Proper fit also helps maintain correct exhaust routing to the catalytic converter and downstream sensors, which preserves engine management and emissions performance.
Material and Construction Quality
Manifolds are commonly made from cast iron, stainless steel, or coated mild steel, and each choice affects durability and heat tolerance. Cast iron is robust against high-temperature fatigue but can crack from repeated thermal stress; stainless steel resists corrosion and can be formed into smoother runners but may expand differently under heat.
Look for uniform wall thickness, consistent welds or cast surfaces, and a finish that reduces rust. Construction quality impacts how the manifold handles heat cycles and road exposure, which in turn affects longevity and the likelihood of developing cracks or leaks.
Flange Flatness and Sealing Surfaces
A flat, true flange ensures the manifold mates evenly to the cylinder head and to the exhaust pipe. Warped or uneven flanges are a primary cause of exhaust manifold leaks, which produce ticking noises and can allow exhaust gases to escape before reaching emissions controls.
Quality sealing surfaces and well-machined flanges make it easier to achieve a reliable seal with the correct gasket. Good flange integrity reduces the need for re-machining and lowers the chance of repeat repairs after installation.
Gaskets and Fasteners
Gaskets and the fasteners that secure the manifold are small parts with outsized importance. The right gasket material and thickness accommodate thermal expansion while maintaining a gas-tight seal. Fasteners must withstand heat without losing torque and should match factory lengths to avoid stud interference or snapped bolts.
Using a manifold that includes appropriate gaskets and hardware designed for the Dodge Journey simplifies installation and reduces the risk of leaks caused by incorrect or worn components.
Thermal Management and Coatings
Thermal coatings and finishes reduce radiant heat transfer and slow corrosion. Coatings can protect against salt and moisture that cause rust, and heat barriers can limit under-hood temperatures that affect nearby components.
Consider whether the manifold has a high-temperature coating or ceramic finish, especially if you drive in humid or corrosive environments. Better thermal management can decrease the stress on the manifold and adjacent parts, which helps prevent cracking and gasket failure.
Ease of Installation and Serviceability
Some manifolds are easier to install because they preserve access to nearby components and match factory hardware. Installation difficulty affects labor time and the chance of damaging parts during the swap. Manifolds that require removal of many ancillary parts or cutting and welding increase complexity.
Choose a design that allows you to use standard tools and maintains access to heat shields, sensors, and exhaust routing. Consider how often you may need to remove the manifold for service and whether replacement hardware is readily available.
FAQ
How can I tell if my Dodge Journey exhaust manifold is leaking?
You will often hear a sharp ticking or tapping noise from the engine area that changes with rpm. You may also notice reduced throttle response, a slight drop in fuel economy, or the smell of exhaust in the cabin. Visible soot around the manifold-to-head joint or on adjacent components is another sign of an active leak.
Is it necessary to replace the gasket when installing a new manifold?
Yes, replacing the gasket is usually necessary because gaskets compress and conform to sealing surfaces over time. Reusing an old gasket increases the chance of leaks. Using the correct gasket material and thickness for the Dodge Journey helps ensure a durable, gas-tight seal.
Can a cracked exhaust manifold be repaired or must it be replaced?
Small cracks can sometimes be welded depending on the material and crack location, but welding cast parts is often difficult and may not restore original strength. Many repairs are temporary, and replacement with a properly constructed manifold is usually the longer-lasting solution, especially where thermal stress is common.
Will an exhaust manifold leak trigger the check engine light?
An exhaust manifold leak can lead to sensor readings that confuse the engine control system, so it may cause the check engine light in some cases. However, not all leaks immediately trigger a light. Look for other symptoms like noise, performance changes, and visible exhaust escape when diagnosing a suspected leak.
What should I budget for installation time when swapping an exhaust manifold on a Dodge Journey?
Installation time depends on access and whether other components must be removed, but replacing a direct-fit manifold typically takes a few hours for a skilled technician. Time increases if bolts are seized, studs need replacement, or other parts obstruct access. Allow extra time if rusted hardware or re-machining is likely.
How We Chose the Best Dodge Journey Exhaust Manifold
We focused on items that directly address the common failure modes and installation realities owners face with Dodge Journey exhaust manifolds. Key evaluation criteria included: fitment accuracy to the Dodge Journey flange and mounting pattern, material and construction quality to resist heat-induced cracking, flange flatness and sealing surface precision, bolt and stud compatibility, and thermal-coating or finish options that slow corrosion. We also considered ease of installation in typical garage conditions and whether the design preserves proper exhaust flow to avoid backpressure problems. We excluded products that required aftermarket header conversion or major intake/exhaust modifications, and we did not include parts intended only for race or off-road use. The final list prioritizes direct-fit replacements that balance durability, sealing reliability, and straightforward installation for regular road use.
Our full evaluation process is outlined in our review methodology.
Conclusion
When choosing an exhaust manifold for a Dodge Journey, prioritize exact fitment, flange integrity, and material durability. Those attributes have the biggest impact on sealing reliability, resistance to heat-induced cracking, and long-term serviceability. Balance the tradeoffs between material type and thermal protection, and ensure the chosen part includes the correct gaskets and compatible fasteners. Focusing on these factors will reduce the chance of repeat repairs and help restore engine performance and quiet operation.
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